Industrial Mixers

Satyam specializes in design and manufacture of agitators for various applications. Backed with years of experience. Our engineers have many years of experience in mechanical design and in manufacturing agitators up to 12mtr height and power ranging from 0.25HP to 300HP.  The construction of Satyam agitators has been standardized by our regular customers to a high degree of quality and reliability.

We use the most modern technology and design in the Manufacture of all types of agitators like

• Top Entering
• Bottom Entering
• Side Entering
• Inclined Mounting

Desired Requirements:

• Compact dimensionally   
• Sufficient reduction in batch time    
• Well Constructed i.e. mechanical Workmanship    
• CGMP norms to be fulfilled    
• Robust mechanical design   
• Efficient Sealing System    
• Low Powered.    
• Enquiry data sheet for Agitator.

Equipped with latest machineries and having an working area up to the mark pays way to fabricate equipments out of exotic metals like Titanium, Tantalum, Nickel, Hastelloy ‘B'&‘C, Monel, Inconel, Stainless Steel & other special alloys.

Satyam designs and manufactures the Reactors for Chemical and Pharmaceutical Application Field.

• We follow ASME Section VIII Div-I for designing of vessels and section IX for welding qualification procedure, electrode selection for all the applications.  
• Our capability lies to Domain manufacture of vessels upto 10 ton weight and capacities upto 50Kl, height upto 7M and diameter large upto 4 metre.
• We fabricate the vessels with materials like mild steel and Stainless Steel upto the exotic materials like Titanium and Hastelloy.   
• Limpet, Jacket,dimpled jacket  
• Manually polished upto 300 grit and are electro polished to the required grit from our existing vendors for electro polish.
• Also meeting's-cGMP' Standards and stringent requirements of International regulatory bodies like USFDA, UKMCA, TGA etc.

Desired requirement:

• Complete gas Consumption
• Uniform mixing of Catalyst and proper throughout supervision  
• High Yield & reaction Productivity    
• Effective Recirculation of the reaction gases.

Material of constructions: Equipped with latest machineries and having an working area up to the mark pays way to fabricate equipments out of exotic metals like Titanium, Hastelloy ‘B'& ‘C', Monel, Inconel, Zirconium, Stainless Steel & other special alloys.

Good qualified engineers and experienced technocrats never compromise for quality in tailoring the products. This has been maintained positively for all our products ranges.

Satyam offers you the following:

• Either jacketed or limpeted design   
• Robust construction with necessary lantern design for drive assembly and proper shaft sealing system   
• Option of magnetic coupled or standard agitator with mechanical seal  
• Wide range of operating temperature & pressure.  
• Higher productivity through high mass transfer rates  
• Proper mechanical design for low maintenance & downtime

Ribbon blenders are best suited for mixing, granulation and homogenizing batch process. It handles a range of applications from all types of powders including free flowing to cohesive and moist powders, bulk dry materials to wet cakes and slurries.

Ribbon blenders are very sturdy and robust. They consists of a conical vessel with dished / flat head. The central agitator shaft is driven from top end with gear reducer. A double helical ribbon agitator in the vessel moves the product upward along the outer wall and releases it downward into cavities developed in the middle, simultaneously material is horizontally distributed by the mixing arm and is optimally homogenized.

Mixing time is depending on the agitator speed. In general mixing time is three to four times shorter than the mixers working with a rotating screw.

The drive and bearings are kept outside of the vessel, no gears or seals in the product compartment. The rotating central agitator shaft does not have bottom bearing support there by eliminating any dead spots or difficult areas to clean and there is no danger of product contamination. Discharge of the product is fast and simple as full bore open.


Design options:

• Models with single or double helix.
• Net capacities for 20 to 25000 litres.
• Ivarious material and surface treatment available depending upon product characteristics
• Cutting rotors for breaking down of agglomerates
• Liquid adding by isp system.
• Heating cooling jackets with insulation